Sustainability

Production

Manufacturing at Ivančica d.d.: Where Tradition Meets Industry 4.0

At our facilities in Ivanec, the tradition of shoemaking craftsmanship meets cutting-edge technological innovation. Unlike many others, we don’t outsource production – every pair of Froddo shoes is crafted under our own roof in Croatia (EU). This allows us full control over quality, safety, and sustainability at every step.

 

Our Team: 600 Experts Behind Every Pair of Shoes

The strength of Ivančica d.d. lies in our 600+ dedicated employees. It’s a complex system where every department contributes to the excellence of the final product:

  • Development and Design: Creative teams blending fashion with the anatomy of the child’s foot.
  • Craftsmanship Masters: Specialized experts in cutting, stitching, and assembling footwear.
  • Logistics and LDC: Teams managing our state-of-the-art distribution center, ensuring Froddo reaches over 40 global markets with precision and care.
  • Sales and Support: People dedicated to caring for the needs of customers and partners around the world.

 

How Is a Froddo Shoe Made?

Our production process is grounded in the "Lean" methodology, allowing us to eliminate waste and ensure maximum resource efficiency.

  1. Digital Design and Development: We harness advanced CAD/CAM systems to precisely model every component of the shoe, ensuring impeccable craftsmanship and a perfect fit.
  2. Precision Cutting: Automated cutting systems ensure minimal leather waste, directly supporting our ISO 14001 sustainability strategy.
  3. Exceptional Craftsmanship: Our skilled artisans in the workshop bring elements together with remarkable care. Here, human precision is perfectly complemented by modern machinery.
  4. Eco-friendly Assembly: The uppers are joined to the soles using technologies that avoid harmful adhesives, fully compliant with REACH standards.

 

 

Production Facts

Category

Data

Location

Ivanec, Croatia (European Union)

Total Employees

600+ experts across all departments

Energy

100% from renewable sources (since 2017)

Technology

Hybrid Solar Power Plant with Battery Storage

Methodology

Lean Manufacturing and Industry 4.0

Standards

ISO 9001, ISO 14001, ISO 45001

 

 

Energy and Ecological Excellence

At Ivančica d.d., production is not only efficient but also truly green. Our facilities are powered by 100% renewable electricity. We take pride in our new hybrid solar power plant, co-financed by the EU Modernization Fund, which allows us to harness solar energy directly in our manufacturing processes—cutting CO₂ emissions at this site by over 94%.

 

FAQ – Frequently Asked Questions About Our Production Process

Question: Who manufactures Froddo footwear?

Answer: Froddo footwear is crafted by Ivančica d.d. in our own facilities in Ivanec. Our dedicated team of over 600 employees oversees every step of the process – from design and stitching to distribution.

Question: Is the production ethically certified?

Answer: Yes. We hold the ISO 45001 certification, guaranteeing the highest standards of occupational health and safety for all 600+ employees, ensuring ethical and humane production.

Question: What is the production capacity?

Answer: Ivančica d.d. stands as one of the leading manufacturers in the region, with a capacity that enables supply to over 40 global markets, all while maintaining the high-quality standards that define the Froddo brand.